| Application: | Chemical Industry, Forensic Science, Pharmaceutical Industry |
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| Automation Grade: | Automatic |
| Features: | Batch Coding, Sterilization Capability, Temperature Control, Vacuum Packaging |
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Step 1
Washing machine:
This machine is used for the fine washing for infusion glass bottle, take turns to use the normal water, purified water, injection water, clean compressed air, fresh injection water and clean compressed air to washing the bottle in turns.
Step 1
Washing machine:
This machine is used for the fine washing for infusion glass bottle, take turns to use the normal water, purified water, injection water, clean compressed air, fresh injection water and clean compressed air to washing the bottle in turns.
Step 2
Depyrogenation Tunnel
Laminar flow sterilization tunnel used for washed vial's dry sterilization and remove heat, It can reach the highest temperature 300~350ºC, efficient sterilization time for 5-10 minutes.
It has three working area (Preheat area, heating area, cooling area).
Step 3
Filling, Vacuuming, Nitrogen Charging, Stoppering Machine
Filling part adopts valve filling, high precision in Germany.
Nitrogen charging immediately after filling, also nitrogen protection between the nitrogen charging and stoppering.
No bottles no filling, no bottles no vacuuming, no bottle no nitrogen charging, ensure the vacuum level in the air tank during vacuuming, meanwhile, make sure the oxygen residual after stoppering (control within 1.0%).
Step 4
Filling and Stoppering Machine
Aseptic liquid filling machine is very accurate and stable operation. The filling volume can be directly adjusted through HMI, here we have ORABS equipped with stainless steel laminar air flow hood.
1.Separate pipeline for cleaning medium, no cross-contamination, according to GMP requirements.
2.Filling head synchronously tracks filling, high filling accuracy.
3.Adopt full servo drive system, no mechanical transmission.
4.Nitrogen charging function can be configured (before filling, during filling, after filling).
5.Quick changeover time for different bottle size.
Filling, Nitrogen Charging, Stoppering Machine
| ltem | Machine model | ||||
| CNGFS16/10 | CNGFS24/10 | CNGFS36/20 | CNGFS48/20 | ||
| Production capacity | 60-100BPM | 100-150BPM | 150-300BPM | 300-400BPM | |
| Applied bottle size | 50ml,100ml,250ml,500ml | ||||
| Filling accuracy | ±1.5% | ||||
| Compressed air(m³/h) |
0.6Mpa | 1.5 | 3 | 4 | 4.5 |
| Power supply | KW | 4 | 4 | 6 | 6 |
| Weight | T | 7.5 | 11 | 13.5 | 14 |
| Machine size | (L×W×H) (MM) |
2500*1250*2350 | 2500*1520*2350 | 3150*1900*2350 | 3500*2350*2350 |
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