IV Solution/Normal Saline/Ivp/IV Infusion Making Filling Sealing Machine Turnkey Plant

Product Description

Reducing Energy Consumption IV Fluids Blowing Washing Filling Sealing Packing Turnkey Plant Soft Bag IV Solution/Normal Saline/IVF/IV Infusion Making Machine 

Product Description

IVEN Pharmatech is the pioneer supplier of turnkey plants that provides integrated engineering solution for worldwide pharmaceutical factory such as IV solution, vaccine, oncology etc., in compliance with EU GMP, US FDA cGMP, PICS, and WHO GMP.

We provide the most reasonable project design, the high quality equipment and the customized service to different pharmaceutical and medical factories from A to Z for Non-PVC soft bag IV solution, PP bottle IV solution, Glass vial IV solution, Injectable Vial & Ampoule, Syrup, Tablets & Capsules, Vacuum blood collection tube etc.
 

What does IVEN Non-PVC soft bag IV solution turnkey project include:

 

Core Description

IVEN's integrated engineering solutions for pharmaceutical and medical factory include the clean room, auto-control and monitoring system, pharmaceutical water treatment system, solution preparing and conveying system, filling and packing system, automatic logistics system, quality control system, central laboratory and etc. Focused on customers' individual requirements, IVEN customizes engineering solutions meticulously for users on:

*Pre-engineering consulting service
*Production process selection
*Equipment model selection and customization
*Installation and commissioning
*Validation of the equipment and process
*Production technology transferring
*Hard and soft documentation
*Training for skilled workers and so on.

Product Process

Product Operation Steps

1.Non-PVC soft bag IV solution Forming-Filling-Sealing production line:

This line is used to produce IV bag by Non-PVC(PP) film, and finishing bag forming, printing, filling and sealing by the same machine.
The IV bag size ranges from 100ml - 5000ml. Only need half an hour to change from one size to another. It has special design of 130mm width to save film, also can realize 100% film utilization, no any waste material.

2.Sterilizing system:

It is used to sterilize the finished IV bag by superheated water at 121ºC. The sterilizing time can range from 15 - 30 minutes according to different production technology requirement, sterilizing temperature is adjustable.
We can equip with automatic IV bag loading and unloading machines, also automatic sterilizing carts conveying system as option.

 

3.Packing system:

It can finish IV bag drying, leak detection, light inspection, overwrapping and carton packing.
We can equip with automatic shipping carton opening, instruction manual and certificate inserting, carton packing, carton sealing, labeling, data tracing system, and auto rejection system, which can reject the cartons with wrong weight, or the ones with unqualified label.

 

4.Pharmaceutical water treatment:

It includes purified water treatment (2RO+EDI), water distiller (WFI), and pure steam generator. PW tank and WFI tank is included as well.

 

5.Solution preparation system:

It is used to mix the medicine with injection water together. We equip with 2 sets of solution preparation tanks, with Mettler-Toledo load cell, and magnetic stirring system.

6.Clean room & HVAC:

It includes clean room wall panels, ceiling panels, windows, doors, flooring, lighting, air handling unit, HEPA filters, air ducts, alarming, auto control system etc. To keep the key IV solution production process protected under Class C + A environment.

 

7.Laboratory:

It includes all kinds of lab testing instruments, and lab furniture to test the IV bag samples and raw material, such as stability chamber, HPLC, atomic absorption, ultraviolet spectrometer, fourier transform infrared spectrometer  etc.

Our Advantages

Main advantages of IVEN Non-PVC soft bag IV solution production line:

* 100% film utilization: no waste edge between every two IV bags, reducing both material and energy consumption.
* Reliable heating and welding system: Make sure the leakage rate for IV bags less than 0.03%.
* Quick changeover: Only need 0.5-1 hour to switch from one IV bag size to another.
* Compact structure, reduce 1/3 length of the machine, save room space and running cost.
* Stable running and transmission system: use combo-port design, only need 1 control system, 1 HMI and 1 operator.
* Safe filling nozzle: Adopt patent contact filling, no solution overflows, no particles generation during IV bag filling process.
* Auto detection and faulty rejection system to reject the unqualified IV bags automatically after cap welding.

Cost saving of IVEN patent designed IV bags:
a.Special IV bag design with width of 130mm, one IV bag can save 10mm film than other suppliers.
b.No wasted edge between IV bags and groups, 100% film utilization.
c.Can save 250 iv bags more per roll of film than others with width of 135mm
 

Product Parameters

 

Model	Srd1a	Srd2a	Srd3a	Srd4a	Srd6a	Srd12a
Production capacity (500 ml)	900 bph	2000 bph	2800 bph	3600 bph	5000 bph	8000 bph
Power source	Ac 380 v 50 hz
Power (kw)	8	22	26	32	32	60
Compressed air pressure	Dry and oil-free compressed air pressure is ≥ 0.6 mpa, the cleanness is 5 μm. The machine will automatically warn and stop when the pressure is too low
Compressed air consumption (l/min)	1000	2000	2500	3000	4000	7000
Clean air pressure	The pressure of clean compressed air is ≥ 0.4mpa, the cleanness is 0.22μm
Clean air consumption (l/min)	500	800	900	1000	1200	2000
Cooling water pressure	>0.5kgf/cm2 (50kpa)
Cooling water consumption (l/h)	100	300	350	500	400	800
Nitrogen consumption	According to the customer's special requirements, can use the nitrogen to protect the machine, the pressure is ≥ 0.6 mpa. The consumption is ≤ 45 l/min
Running noise	<75 db
Room requirements	Environment temperature: ≤26ºC; humidity: 45%-65%, max. humidity ≤ 85%
Overall size (m)	3.26*2.0*2.1	4.72*2.6*2.1	5.52*2.7*2.1	6.92*2.7*2.1	8.97*2.7*2.25	8.97*4.65*2.25
Weight (ton)	3	4	5	6	8	12