| After-sales Service: | Field Installation, Commissioning and Training |
|---|---|
| Certification: | CE, GMP, ISO |
| Condition: | New |
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This machine is a washing, drying and filling unit for ampoule and vial powder, which is mainly used for washing, drying, screw filling, capping and sealing of vials such as 2-20ml ampoule and vial. It adopts disc type clamping bottle washing machine, screw bottle feeding, two water and one gas rinsing, and is sent into the oven through screw or dial mechanism, hot air circulation drying, and the dispenser adopts screw dispensing, servo motor driven metering, high-precision servo motor controlling dial for positioning, and the servo drive of the powder, precision cooperation, the whole machine is reasonable in design, reliable and stable in operation, simple in operation, high in automation degree, and easy to dismantle and wash, which is in full compliance with the requirements of GMP specification. GMP specification requirements.
Step 1
Ultrasonic washing
Ultrasonic bottle-washing machine are used to clear the inside and the outside of the medicinal vials and other cylinder bottles.
It has the following characteristics: Net belt conveyor vials infeed continuous; Start by spray and ultrasonic cleaning to strengthen the cleaning effect. Continuous rotation system. movement system, vials hold by the unique diamond clamp.
Step 2
Sterilizing& Drying
Laminar flow sterilization tunnel used for washed vials dry sterilization and remove heat, It can reach the highest temperature 320ºC, efficient sterilization time over 7minutes.(for 3Logs pyrogen redcution).
It has three working area (Preheat area, heating area, cooling area). The three working area installed on the steel base plate (the surface treated with chrome). Protective plate is used AISI304 which had been special treated.
Step 3
Filling& Stoppering
Aseptic Liquid Filling Machine is a new type vial filler developed by the study of the products both in domestic and abroad. It has various kinds of advanced technology on the bases of integration and prolongation, and is applicable in production line.
Step 4
Capping
Capping Machine is suitable for sealing procedure of vial by aluminum cap. It is continuous type of machine, by single capping disc with advantages of high-speed, low damaged and attractive appearance.
1.The compact line realizes single linkage, continuous operation from washing, sterilizing& drying,filling& stoppering, and capping. The whole production process realizes cleaning operation; protects products from contamination, meets the GMP production standard.
2.The whole line adopts PLC total control, frequency converter, touch screen control technology,stable and reliable operation.
3.Each machine has a power-off restart data saving function .
4.Ultrasonic washing CIP station for the mesh belt of sterilizer.
5.No vial no filling, no vial no stopper supply, no vial no capping.
6.Automatically reject for the unqualified vials.
7.Machine adopts superior SS 316L for part in product contact with product/drugs design to ensure.
8.cleaning and no dead angles
9.Industrial PC control with state of art features for Audit trail, data integrity, Graphical debugging and remote access.
Tech Parameters
| Model | Bxkz i |
Bxkz ii |
Bxkz ii |
| Suitable size |
2-25 ml |
||
| Capacity |
6,000-12,000 pcs/h |
8,000-18,000 pcs/h |
1,000-24,000 pcs/h |
| Power |
69.8 kw |
85.8 kw |
123.8 kw |
| Net weight |
7500kg |
8000kg |
8100kg |
| Overall size |
9930* 2500*2340 mm |
10830*2500* 2340 mm |
10830*2500* 2340 mm |
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