Low-maintenance Pre-filled Syringe Manufacturing Machinery with High Speed
Product Description
This machinery is used to automatically fill the pre-sterilized syringe (SCF type) made by BD , BG , SCHOTT etc. The main process is as fouons :
S/S rotating pump, 5 filling nozzle. 4 servo motors, filling volume to be setted and adjusted accurately on PLC without any tool.
Full automatic operation, monitor all the process, such as vacuum pressure, nitrogen pressure, C/A pressure, fault alarm with position indication.
Suitable for filling both normal liquid and transparent viscous liquid like ester acid.
Plugging reliability and accurate row by row moving during filling operation, and no bubbles.
Process parameters can be timely printed, stored and retrievable.
Features
- Accurate filling, controlling bubble during plugging. Automatic operation with monitoring all the way. Beside normal liquid, also suitable for filling transparent viscous liquid like ester acid.
- 5 syno filling nozzle. 4 sets of servo motors(YASUKAWA, Japan) for accurate filling, plugging reliability and accurate row by row moving during filling operation.
- S/S rotating pump. Filling volume set-up and accuracy tuning are operated on touch-screen without any tool.
- SIEMENS color touch screen. Real time monitoring and display of each operating status, vacuum pressure, nitrogen pressure, C/A pressure, fault alarm with position indication, fault indication and record. Multi-languages display.
- Plugging quality is monitored with MVS(machine vision system), to ensure higher acceptability(Option).
- Process parameters can be timely printed, stored and retrievable.
- All contact parts are made of SUS 316L and medical silicon rubber. Machine is coated with SUS 304 and 6061 oxidated aluminum alloy.
Application
Prefill syringe filling and sealing machine is used to automatically pre-fill pre-sterilized syringe(SCF type) made by BD, BG and major Chinese supplier with the following processes: syringe nest-tub feeding, paper-cover opening/throwing, vacuum filling, vacuum plugging and nest-tub outfeeding.
Customer-designed is optional for other types of syringes.
Technical Parameters
| Production Capacity |
2000-3500Syringes/Hour |
| Filling Volume |
0.1-0.5ml,0.5-3ml, 3-10ml, 10-30ml |
| Filling Nozzle |
5 sets |
| X Travel Distance |
900mm |
| Printer |
Hot-sensible printing, width 56mm, max.20 letters per line |
| Machine Vision System Resolution(Option) |
752*480dpi |
| Vacuum Level |
0- -98Kpa(0- -750mmHG) |
| Nitrogen |
1Kg/cm²,0.1m³/min, 0.25u |
| Compressed Air |
6Kg/cm²,0.35m²/min |
| Power Supply |
380V/220V, 50-60Hz, 5.5KW, 3P(Incl.vacuum pump) |
| Dimension |
3050 x 1600 x 1900MM(L x W x H) |
| Machine Weight |
950Kgs |
Company Profile
IVEN Can Do !
IVEN provides integrated engineering solution for worldwide pharmaceutical and medical factory include the clean room, auto-control and monitoring system, pharmaceutical water treatment system, solution preparing and conveying system, filling and packing system, automatic logistics system, quality control system and central laboratory and etc. According to the pharmaceutical industry's regulatory requirements of different countries and customer's individual demand, IVEN carefully customizes engineering solutions of turnkey projects and helps customers to win the target markets, IVEN creates value to customers.
Turnkey Project for IV Solution Plant from A to Z
• Project Design
• Pharmaceutical Water Treatment
• Solution Preparation
• IV Solution Production Line
• Sterilization
• Inspections Packing
• Clean Room & HVAC
• Stability Chamber
• Laboratory Instruments
• Utilities
• Documentation & Qualification
• Installation, Commissioning, Training
• Service
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