Maximum Uptime Vial Dosing Stoppering Capping and Packing Line: Experience unparalleled efficiency and reliability with our state-of-the-art integrated systems. Designed to meet GMP compliance, this machine excels in vial filling, sealing, labeling, and packing. Elevate your production line with cutting-edge technology and ensure maximum uptime for all your pharmaceutical needs.
The Vial Liquid Filling Line by Shanghai Iven Pharmatech Engineering Co., Ltd. encompasses a sophisticated suite of machines, including an ultrasonic washing machine, RSM sterilizing drying machine, filling and stoppering machine, and capping machine. This versatile line can function both collaboratively and independently, executing a seamless sequence of ultrasonic washing, drying and sterilizing, filling and stoppering, and capping.
Production Procedures:
1. The compact line integrates single linkage operations, ensuring continuous processes from washing, sterilizing and drying, to filling, stoppering, and capping. This streamlined production process adheres to stringent GMP standards, meticulously preventing contamination and safeguarding product integrity.
2. The entire line is governed by a PLC total control system, bolstered by frequency converter and touch screen control technology, promising stable and reliable performance.
3. Each machine within this advanced line features a power-off restart data saving function, ensuring operational continuity and data integrity.
4. Equipped with an ultrasonic washing CIP station, the mesh belt of the sterilizer maintains optimal cleanliness and efficiency.
5. The design ensures that without a vial, the filling, stopper supply, and capping processes are automatically halted, preventing wastage and ensuring precision.
6. The system is equipped with an automatic rejection feature for unqualified vials, maintaining the highest quality standards.
7. Superior SS 316L stainless steel is used for parts that come into contact with the product, ensuring impeccable cleanliness and eliminating any dead angles.
8. Industrial PC control with cutting-edge features including audit trail capabilities, data integrity, graphical debugging, and remote access, ensures a state-of-the-art operational experience.
| Model |
Production line |
Suitable size |
Output(max) |
Power |
Net weight |
Overall size |
|
| BXKZ I |
CLQ 40 |
2.25 ml |
6000-12000 pcs/h |
69.8 KW |
7500 Kg |
9930×2500×2340 mm |
|
| |
RSM 620/44 |
|
|
|
|
|
|
| |
KGF 8 |
|
|
|
|
|
|
| BXKZ II |
CLQ 60 |
2.25 ml |
8000-18000 pcs/h |
85.8 KW |
8000 Kg |
10830×2500×2340 mm |
|
| |
RSM 620/60 |
|
|
|
|
|
|
| |
KGF10 |
|
|
|
|
|
|
| BXKZ III |
CLQ 80 |
2.25 ml |
10000-24000 pcs/h |
123.8 KW |
8100 Kg |
10830×2500×2340 mm |
|
Feature
1. The compact line combines multiple processes into a seamless, continuous operation. From washing, sterilizing & drying, to filling, stoppering, and capping, this system ensures a contamination-free production environment, fully adhering to GMP standards.
2. Operates with full servo control for precise and reliable performance.
3. Features a transparent, self-lifting protective cover with a humid air outlet. The electric screw control enhances safety and facilitates easy maintenance.
4. To meet specific liquid medicine and filling accuracy needs, the system includes a ceramic pump filling mechanism, guaranteeing precise filling and flexible switching capabilities.
5. Utilizes a rotating insertion stoppering method to ensure optimal stoppering results.
6. The capping machine is designed with smart features: it stops capping if there is no vial or stopper and includes a vacuum system to absorb aluminum scraps.
1. Where have you exported your equipment?
We've proudly exported to over 45 countries across Asia, Europe, the Middle East, Africa, and South America.
2. Can you arrange a visit to your user?
Absolutely. We can organize visits to our turnkey projects in countries such as Indonesia, Vietnam, Uzbekistan, and Tanzania.
3. Can you customize the machine according to our requirements?
Yes, we offer customization to meet your specific needs.
4. Is your equipment in accordance with GMP, FDA, WHO?
Indeed, our equipment is designed and manufactured to comply with GMP, FDA, and WHO standards, tailored to your country's requirements.
5. What are your payment terms?
Typically, our payment terms are TT or irrevocable L/C at sight.
6. How about your after-sales service?
We respond within 24 hours via email or phone.
If a local agent is available, we will arrange for their assistance at your site within 24 hours to resolve any issues.
7. How about staff training?
We typically train your staff during on-site installation. Alternatively, you can also send your staff to our factory for training.
8. How many countries have you completed Turnkey Projects in?
We have successfully executed projects in Russia, Nigeria, Tanzania, Ethiopia, Saudi Arabia, Uzbekistan, Tajikistan, Indonesia, Vietnam, Thailand, Myanmar, and more.
9. How long will the turnkey project take?
The entire process, from designing the layout to completing installation and commissioning, takes approximately one year.
10. What kind of after-sales service can you offer?
In addition to standard services, we provide know-how transfer and can dispatch qualified engineers to assist in running the factory for up to 6-12 months.
11. What should we prepare for setting up an IV plant?
You will need to arrange for land, building construction, water, electricity, and other essentials.
12. What kind of certificates do you have?
Our certifications include ISO and CE, among others.
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