| Application: | Chemical Industry, Clinical Diagnosis, Pharmaceutical Industry, Healthcare Industry |
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| Certification: | CE, GMP, ISO |
| Control System: | Fully Automatic |
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The series of filling unit is suitable for filling, plugging and cap screwing of sterile eye drop bottles in the pharmaceutical industry. It is also suitable for filling, plugging and cap screwing of other types of products. Fully conforming to GMP requirements, it has reached the advanced level and can replace similar imported products.
Main features
1.The use of a plunger ceramic pump or a peristaltic pump or the weighing type filling principle ensures that the liquid is free from contamination or other chemical reactions.
2.The mechanical hand is adopted for plugging with accurate positioning and without errors.
3. It integrates filling and cap screwing (capping). With servo driving, the filling volume is adjusted on the man-machine interface.
4. It adopts the plunger ceramic pump to fill liquids of various viscosities with high precision. The pump can be
easily disassembled, making cleaning and sterilization convenient.
5.It can be equipped with CIP/SIP cleaning and sterilization system.
6.It adopts the PLC control system with variable frequency speed control and high degree of automation.
No filling is made if there is no bottle.
7.The filling volume is adjusted on the man-machine interface.
The filling volume of all metering pumps can be adjusted in one step, or fine adjustment of each pump can be made according to the need. It is featured by convenient operation and quick adjustment.
8.The filling system is provided with the anti leaking device,realizing filling from the bottom of the bottle, rising slowly and avoiding bubbles.
9. The tightness of the air gripper type cap screwing head can be adjusted without damaging the bottle and cap.
It can beequipped with servo motor driving with adjustable torque.
10.It can be equipped with the cap storage and lifting mechanism.
11.It can be equipped with the mechanism for identifying reverse caps and eliminating nonconforming products.
12.The whole line is suitable for various specifications of bottles and adjustments can be completed conveniently within a short time.
13.Explosion-proof design can be adopted for products used in special industries or special types of products.
| Production Capacity | 30-50 bottles/minute | 60-80 bottles/minute | 90-120 bottles/minute | 200-250 bottles/minute |
| (taking 160ml as an example) | ||||
| Number of Filling Heads | 4 heads | 8 heads | 12 heads | 24 heads |
| Number of Plugging Heads | 1 head | 2 heads | 8 heads | 18 heads |
| Number of Capping Heads | 1 head | 2 heads | 8 heads | 18 heads |
| Filling Range | 30-500ml,customized for other volumes | |||
| Filling Accuracy | ≤±0.5% | |||
| Pass Rate | ≥99.9% | |||
| Current | 220/380V 50/60Hz | |||
| Power | ≤1.2kw | ≤2.2kw | ≤3kw | ≤5kw |
| Compressed Air Pressure | 0.4-0.6Mpa | |||
| Machine Weight | 1200 kg | 1800 kg | 3000 kg | 3500 kg |
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