| Application: | Liquid with Suspended Solids, Powder, Viscous Fluid, Liquid, Granules, 1 Year |
|---|---|
| Application Area: | Pharmaceutical |
| Certification: | CE, ISO |
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A pharmaceutical vaccine mixing tank is a specialized vessel used for the preparation and mixing of vaccines. These tanks are designed to meet the stringent requirements of the pharmaceutical industry, including the need for a sterile environment, precise temperature control, and agitation.
The tank is typically made of high-quality stainless steel and features a smooth interior surface that prevents the growth of bacteria and other microorganisms. The tank may also include a variety of features such as baffles, agitators, and heating/cooling systems.
| Item | Unit | Parameter | |
| Inner | Bobbin Jacket | ||
| Working pressure | Mpa | 0.25 | 0.3 |
| Design pressure | Mpa | 0.3 | 0.4 |
| Working temperature | ºC | 15-130 | 15-130 |
| Design temperature | ºC | 150 | 150 |
| Media | / | Fermented liquid | Water, steam |
| Medium characteristics | / | Non toxic, non explosive | Non toxic, non explosive |
| Materials of main pressure components | / | S31603 | S30408 |
| Corrosion allowance | mm | 0 | 0 |
| Welded joint coefficient (cylinder/head) | / | 0.85/1.0 | 0.85/1.0 |
| Maximum allowable working pressure | Mpa | 0.3 | 0.4 |
| Surface roughness | μm | Internal surface 0.4 μ m. Outer surface 0.8 μ m | |
| Tank volume | / | Volume: 100L, maximum working capacity: 75L All stainless steel tank body, no dead angle in tank |
|
| Material | / | Can body SUS316L, jacket SUS304. Jacket external insulation material is aluminum silicate | |
| Tank cap | / | manholes, breathing ports, feeding holes, pressure gauge interfaces, CIP spray ball interfaces (three), bursting disc interfaces, reserved interfaces, etc | |
| Tank bottom | / | The bottom valve with diaphragm is specially designed, without dead angle and liquid accumulation, and can be steam sterilized. | |
| Can body | / | Temperature electrode interface, side liquid level mirror, feed inlet | |
| Sterilization method | / | Online steam sterilization. Movable with bottom wheels |
|
| Exhaust system | / | The display range of equipped exhaust breathing filter: 0-0.4Mpa, display accuracy ± 0.01bar | |
| Weighing system (option) | / | The weighing system is configured to detect the liquid quality in the tank in real time. Accuracy 1/1000 | |
| Mixing system | / | The upper mechanical mixing and frequency conversion control are adopted to ensure stable speed without deviation, good rigidity and long-term use without deformation. The whole system is safe, stable and has a long life. The 316L low shear mixing paddle meets the cleanliness requirements. Stepless speed regulation, Speed: 0-350rpm ± 0.5% |
|
| Temperature detection control | / | External heat source/cold source, jacket heat exchange and temperature control. PID automatic control mode is adopted for temperature control. PID parameters can be adjusted on the control software. Pt100 electrode can be sterilized repeatedly, and the electrode correction function can be completely corrected by the system software. Display temperature: 0-150 ºC± 0.1 ºC The controller can realize: curve analysis, batch report analysis, alarm, data storage, etc. |
|
| Automatic sterilization system (option) | / | Automatic sterilization of empty cans after steam connection | |
| Controller system | / | BIOTECH-7000 biological process controller | |
| Tank inner surface process | / | The inner surface and weld of the container shall be polished and leveled, and polished after removing the oil stain | |
| Wind pressure of safety environment | / | Indoor | |
| Agitator speed | r/min | 350 | |
| Motor power/explosion-proof grade | / | 0.75 | |
| Full volume | m³ | 0.105 | |
| Insulation material/thickness | mm | Chlorine free rock wool/50 | |
| Medium quality | kg | 105 | |
| Nozzle Table | ||||
| Nozzle | Connection size standard | Connection surface type | Function | Size |
| N1 | BPE3/4 | Bayonet | Discharge port | Φ19.05*1.65 |
| N2 | BPE3/4 | Bayonet | Cooling water inlet | Φ19.05*1.65 |
| N3 | NA2 | Bayonet | Sensor interface | / |
| N4 | BPE3/4 | Bayonet | Cooling water outlet | Φ19.05*1.65 |
| N5 | BPE1 | Bayonet | Feed inlet | Φ25.4*1.65 |
| N6 | RD60-1/8 | Thread | Feeding port | / |
| N7-1~2 | BPE1-1/2 | Bayonet | Cleaning port | Φ50.4*Φ38*1.65 |
| N8 | / | / | Lamp hole | / |
| N9 | / | / | Condenser port | Φ50.8*1.65 |
| N10 | BPE1.5 | Bayonet | Spare port | Φ38.1*1.65 |
| N11 | BPE2 | Bayonet | Spare port | Φ50.8*1.65 |
| N12 | / | / | Long mirror | / |
| N13 | M10*1 | / | Temperature electrode | / |
Efficient Mixing: Pharmaceutical vaccine mixing tanks are Efficient Mixing: Pharmaceutical vaccine mixing tanks are designed to effectively mix the ingredients used in the manufacture of vaccines. This ensures that the final product is uniform and consistent.
Improved Product Quality: The mixing process in pharmaceutical vaccine mixing tanks helps to ensure that the vaccine is properly blended, which enhances its quality. This means that the final product is more effective and reliable.
Increased Production Capacity: Pharmaceutical vaccine mixing tanks are available in various sizes and can be customized to meet the specific needs of the manufacturer. This means that production capacity can be increased as required.
Hygienic Design: Pharmaceutical vaccine mixing tanks are designed to meet strict hygiene standards. They are made of high-quality stainless steel that is easy to clean and maintain. This reduces the risk of contamination and ensures that the final product is safe for human use.
Reduced Labor Costs: The use of pharmaceutical vaccine mixing tanks reduces the need for manual labor, which can reduce labor costs and improve efficiency.
Compliance with Regulations: Pharmaceutical vaccine mixing tanks are designed to meet strict regulatory requirements, ensuring that the manufacturer meets all necessary safety and quality standards.
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