| Application: | Machinery & Hardware, Medical&Pharmaceutical; |
|---|---|
| Warranty: | 1 Year |
| Feature: | Durable, Quick Changeover; |
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Non-PVC soft bag production line is the latest production line with most advanced technology. It can automatically finish film feeding, printing, bag making, filling and sealing in one machine. It can supply you different bag design with single boat type port, single/double hard ports, double soft tube ports etc.
It can be applied to 50-5000ml Non-PVC soft bag for general solution, special solution, dialysis solution, parenteral nutrition, antibiotics, irrigation and disinfectant solution etc.
Production Procedures
It can automatically feed film to the printing and forming station, the film roll is fixed by easy operated cylinder clamps. The fixation doesn't need any tools and manual labor.
This station adopts mechanical film-open plate. The opening of film is 100% guaranteed. Any other film opening method doesn't have a guarantee of 100%, but also the system is far more complicated.
Peripheral welding with bilaterally open moulds structure, up and down moulds are opened bilaterally and equipped with cooling plate, to heat both moulds to the same temperature up to 140ºC and above. No film over-baked during bag forming or machine stopping. Improve the product welding quality and save more film.
Because of the different material and thickness between the boat type ports and the film, it adopts 2 pre-heating, 2 heat seal welding and 1 cool welding,to enable it to suit with different plastic material and film, bring the user more selection, higher welding quality, low leakage rate within 0.3‰.
Adopt the E + H mass flowmeter measurement and high-pressure filling system. High filling accuracy, no bag and no qualified bag, no filling.
Each welding end shield use separate cylinder driving, and drive unit is hidden in the base, guide use linear bearing, without any mark and particles, ensure product transparent degree.
The finished products will be outputted through conveying belt to the next procedure.
1. One production line can make 2 different types of bags with single or double hard ports.2. Compact structure, smaller occupying space.
3. PLC, powerful function, perfect performance and intelligent control.
4. Touch screen in multiple languages(Chinese, English, Spanish, Russian etc.); various data can be adjusted for welding, printing, filling, CIP and SIP like temperature, time, pressure etc, also can be printed out as required.
5. The main drive combined by the imported servo motor with synchronous belt, accurate position.
6. Non-contact hot sealing to avoid contamination and leakage, empty the air before sealing.
7. Advanced mass flow meter gives precise filling, volume can be adjusted easily by man-machine interface.
8. Centralized air intake and exhaust, less pollution, lower noise, reliable and nice structure.
9. The machine alarms when parameters value exceeds what has been setup.
10.The program can search and display the faulty points on the touch screen immediately when problems happened.
11. Strong memory. Actual welding and filling parameters can be stored, when switch to different films and liquids, parameters stored can be used directly without resetting.
12. Special CIP and SIP to save cleaning time and ensure good sterilization.
13. Parameters setting with self-protection, data can be simply used by touch screen, pre-set maximum and minimum value to avoid artificial fault.
14. Specification of 100/250/500/1000ml etc. , only need to change mould and printing panel to switch to different specs, easily, quickly.
Tech Parameters
| Model | Srd1a | Srd2a | Srd3a | Srd4a | Srd6a | Srd12a |
| Production capacity (500 ml) | 900 bph | 2000 bph | 2800 bph | 3600 bph | 5000 bph | 8000 bph |
| Power source | Ac 380 v 50 hz | |||||
| Power (kw) | 8 | 22 | 26 | 32 | 32 | 60 |
| Compressed air pressure | Dry and oil-free compressed air pressure is ≥ 0.6 mpa, the cleanness is 5 μm. The machine will automatically warn and stop when the pressure is too low | |||||
| Compressed air consumption (l/min) | 1000 | 2000 | 2500 | 3000 | 4000 | 7000 |
| Clean air pressure | The pressure of clean compressed air is ≥ 0.4mpa, the cleanness is 0.22μm | |||||
| Clean air consumption (l/min) | 500 | 800 | 900 | 1000 | 1200 | 2000 |
| Cooling water pressure | >0.5kgf/cm2 (50kpa) | |||||
| Cooling water consumption (l/h) | 100 | 300 | 350 | 500 | 400 | 800 |
| Nitrogen consumption | According to the customer's special requirements, can use the nitrogen to protect the machine, the pressure is ≥ 0.6 mpa. The consumption is ≤ 45 l/min | |||||
| Running noise | <75 db | |||||
| Room requirements | Environment temperature: ≤26ºC; humidity: 45%-65%, max. humidity ≤ 85% | |||||
| Overall size (m) | 3.26*2.0*2.1 | 4.72*2.6*2.1 | 5.52*2.7*2.1 | 6.92*2.7*2.1 | 8.97*2.7*2.25 | 8.97*4.65*2.25 |
| Weight (ton) | 3 | 4 | 5 | 6 | 8 | 12 |
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