Pharmaceutical Industry 50L-500L Biologics Equipment Advanced Process Engineering for Fermentation High-Capacity Fermentation Equipment

• Application: Clinical Diagnosis, Pharmaceutical Industry
• Disposable: No
• Injection Site: Intravenous
• Model NO.: Customized IVEN -11
• Material: Glass, Stainless Steel, Wet Part Is SS316L(Alltank Body)and Other Is SS304
• Safety Feature: Auto-Retractable Needle, Locking Mechanism, Needle Guard, Tamper-Evident Seal
• Usage: Medical
• Warranty: 1 Year
• Working Pressure Inside Vessel: 0.25MPa
• Working Pressure Inside Jacket: 0.3MPa
• PLC: Self-Developing PLC/Siemens PLC
• Basic Functions: Culture Microorganism, Adjust pH, Do, Temp.Antifoa
• Optional Functions: Weigh, Pressflow, Discharged Gas Detect, Multi-Fee
• Capacity: 50L-500L
• Type: Preparation Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 380V
• Computerized: Computerized
• Customized: Customized
• Condition: New
• After-Sales Service: Field Installation, Commissioning and Training
• Transport Package: Wooden Case
• Specification: customized
• Trademark: IVEN
• Origin: China
• Production Capacity: Customized
• Package Size: 150.00cm * 150.00cm * 200.00cm
• Package Gross Weight: 1500.000kg

Product Description

Fermentation

 

This machine is a small fermentation system consisting of a 15L seed tank and 100L fermentation tank, all the instrumentation as well as the automation system. This machine is specially designed for microbial fermentation or cell culture equipment. The main components of the system include the fermentation tanks, temperature control system, pH control system, stirring system, gas distribution system and cleaning and sterilization system.
 

 

Functions and Parameters
1.High polish degree, inner wall EP electrolytic polishing Ra ≤ 0.2um, outer surface matte brushed polishing Ra ≤ 0.4um, much higher than the industry standard requirements and other counterparts.
2. The machine can achieve one-button fully automatic sterilization.
3.The coverage rate of the jacket is 75%, with a full jacket form and optimized internal flow guiding structure.
4.For systems with multiple tanks, single tank single control (1 tank using 1 set of control system) and multi tank joint control (multiple tanks using 1 set of control system) can be achieved. Although multi tank joint control uses 1 control system, multi-tank joint control can still realize independent control of different tanks respectively.
5.This machine has various over-limit alarm functions: you can set the upper and lower limits of different parameters, once the limit is exceeded, the system will automatically alarm.
6.For systems with multiple tanks, single tank single control (1 tank using 1 set of control system) and multi tank joint control (multiple tanks using 1 set of control system) can be achieved. Although multi tank joint control uses 1 control system, multi-tank joint control can still realize independent control of different tanks respectively.
7.This machine has various over-limit alarm functions: you can set the upper and lower limits of different parameters, once the limit is exceeded, the system will automatically alarm.

Features:

1. Fermentation tanks are usually made of stainless steel and are designed to withstand high temperatures and pressures to meet sterilization requirements.Corrosion resistance should also be taken into account so that it can store culture medium for a long time. The temperature control system is responsible for regulating the temperature inside the fermenter to meet the growth requirements of microorganisms or cells.
2. The pH control system regulates the pH of the fermenter by adding acid or alkali to meet the specific needs of microorganisms or cell growth.
3. Stirring system can make the culture liquid in the fermenter fully mixed by high-speed stirring, which ensures sufficient supply of oxygen and uniform distribution of heat.
4. The gas distribution system distributes the necessary gases, such as oxygen or argon, to the fermenter
5. The cleaning and sterilization system cleans and sterilizes the tanks and pipelines by means of high-temperature and high-pressure steam, ensuring the sterility of the fermentation process.
6. In this set of system, we include functional settings such as tank temperature setting, PH setting, speed setting, DO setting, pressure setting, weighing control, air intake setting, peristaltic pump setting and so on.
7. At the same time, the tank is equipped with jacket with CIP and SIP function. The equipment is equipped with audit trail function, which fully meets the GMP requirements.

item	value
Type	Fermentation Extraction
Condition	New
Video outgoing-inspection	Provided
Machinery Test Report	Provided
Marketing Type	New Product 2021
Warranty of core components	1 Year
Core Components	PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump
Place of Origin	China
Weight	2500
Warranty	1 Year
Key Selling Points	Long Service Life
Applicable Industries	Manufacturing Plant, Medical, Pharmaceuticals
Showroom Location	Egypt, Turkey, United Kingdom, Brazil, Russia, Algeria, South Africa, Nigeria, Uzbekistan, Tajikistan
Product name	Meets the GMP Production Standard bioreactor industrial
Mixing speed	fermenter special motor
PH control	Intelligent PID control
Material	304; 304L
Tank automatic sterilization system	automatic program sterilization
Tank automatic cleaning system	tank automatic cleaning system
Foam control	peristaltic pump refoaming agent, automatic control;
Tank pressure	Automatic adjustment, digital display
After-sales Service Provided	Online support;Field maintenance and repair service

* IVEN provides biopharmaceutical customers with a full range of microbial culture fermentation tanks from laboratory research and development, pilot trials to industrial production, and provides customized engineering solutions. The design and manufacture of fermentation tanks strictly follow GMP regulations and ASME-BPE requirements, and adopt professional, user-friendly and modular design, and can provide containers that meet different national pressure vessel standards such as ASME-U, GB150, and PED. The volume of the tank we can provide ranges from 5 liters to 30 kiloliters, which can meet the needs of high aerobic bacteria such as Escherichia coli and Pichia pastoris. This product is suitable for the batch cultivation of microorganisms in the pilot and production scale of biological drugs such as recombinant protein drugs (such as insulin) and vaccines (such as HPV, pneumococcal vaccine).

Company Profile