Energy-Efficient Vial Vaccine Filling and Sealing Equipment with Good Service

Product Description

Energy-efficient Vial Vaccine Filling and Sealing Equipment with Good Service

The Vial liquid filling line includes ultrasonic washing machine, RSM sterilizing drying machine, filling and stoppering machine, capping machine. This line can work together as well as independently. It completes the following functions of ultrasonic washing, drying& sterilizing, filling& stoppering, and capping.
 

 

 

Production Procedures:

1.The compact line realizes single linkage, continuous operation from washing, sterilizing& drying,filling& stoppering, and capping. The whole production process realizes cleaning operation; protects products from contamination, meets the GMP production standard.
2.The whole line adopts PLC total control, frequency converter, touch screen control technology, stable and reliable operation.
3.Each machine has a power-off restart data saving function.
4.Ultrasonic washing CIP station for the mesh belt of sterilizer.
5.No vial no filling, no vial no stopper supply, no vial no capping.
6.Automatically reject for the unqualified vials.
7.Machine adopts superior SS 316L for part in product contact with product/drugs design to ensure cleaning and no dead angles. 
8.Industrial PC control with state of art features for Audit trail, data integrity, Graphical debugging and remote access.


Production Process

Step 1

Ultrasonic washing
Ultrasonic bottle-washing machine are used to clear the inside and the outside of the medicinal vials and other cylinder bottles.
It has the following characteristics: Net belt conveyor vials infeed continuous; Start by spray and ultrasonic cleaning to strengthen the cleaning effect. Continuous rotation system. movement system, vials hold by the unique diamond clamp.

Recommending washing procedure: 7 washing station allocated as follows:
NO.1 & No.2 stations: Internal and external spraying with circulating water.
NO.3 station: Internal blowing with asepsis compressed air.
NO.4 station: using the WFI clean the internal of the vials. In this station, there has four nozzles washing the vial outside.
NO.5 station: Internal blowing with asepsis compressed air.
NO.6 station: Internal spraying with WFI .
NO.7 station: Blowing the asepsis compressed air to the internal of the vial twice. At the same time, there has four nozzles blowing the vial outside.

Step 2

Sterilizing& Drying
Laminar flow sterilization tunnel used for washed vials dry sterilization and remove heat, It can reach the highest temperature 320ºC, efficient sterilization time over 7minutes.(for 3Logs pyrogen redcution).
It has three working area (Preheat area, heating area, cooling area). The three working area installed on the steel base plate (the surface treated with chrome). Protective plate is used AISI304 which had been special treated.

Step 3

Filling& Stoppering
Aseptic Liquid Filling Machine is a new type vial filler developed by the study of the products both in domestic and abroad. It has various kinds of advanced technology on the bases of integration and prolongation, and is applicable in production line.

 

Step 4

Capping
Capping Machine is suitable for sealing procedure of vial by aluminum cap. It is continuous type of machine, by single capping disc with advantages of high-speed, low damaged and attractive appearance.

Vial Liquid Production Line Advantages

1.The compact line realizes single linkage, continuous operation from washing, sterilizing& drying,filling& stoppering, and capping. The whole production process realizes cleaning operation; protects products from contamination, meets the GMP production standard.
2.Full servo control.
3.Transparent self-lifting protective cover with humid air outlet, electric screw control, safe and easy to maintenance.
4.For customers' liquid medicine and filling accuracy requirements, the ceramic pump filling system is selected, which can effectively ensure the filling accuracy and can be flexibly switched.
5.The stoppering form of inserting while rotating can effectively ensure the stoppering effect.
6.Capping machine: No Vial - No Capping, No Stopper - No Capping, Vacuum absorb aluminum scrap device.
 

Product Parameters

Tech ParameterS

Model	Production line	Suitable size	Output(max)	Power	Net weight	Overall size
BXKZ I	CLQ 40	2.25ml	6000-12000 pcs/h	69.8KW	7500Kg	9930x2500x2340mm
	RSM 620/44
	KGF8
BXKZII	CLQ 60	2.25ml	8000-1 8000 pcs/h	85.8KW	8000Kg	10830x2500x2340mm
	RSM 620/60
	KGF10
BXKZ III	CLQ 80	2.25ml	10000-24000 pcs/h	123.8KW	8100Kg	10830x2500x2340mm
	RSM 900/100
	KGF12

 

Company Profile

ABOUT US

 

 

 

 

 

 

1. Where have you exported your equipment?
We've already exported to more than 45+ countries in Aisa, Europe, Middle East, Africa, South America,etc.

2. Can you arrange the visit to your user?
Yes. We can invite you to visit our turnkey projects in Indonesia, Vietnam, Uzbekistan, Tanzania etc.

3. Can you customize the machine according to our requirements?
Yes.

4. Is your equipment in accordance with GMP, FDA, WHO?
Yes, we will design and manufacture the equipment according to the requirement of    GMP/FDA/WHO in your country.

5. What is your payment terms?
Generally, TT or irrevocable L/C at sight.

6. How about your after-sales service?
We will reply you within 24 hours by email or phone.
If we have local agent, we will arrange him to your site within 24 hours to assist you to shoot the problem.

7. How about the staff training?
Normally, we will train your staffs during the installation in your site; you are also welcome to send your staff train in our factory.

8. How many coutries have you done the Turnkey Project?
Russia, Nigeria, Tanzania, Ethiopia, Saudi Arabia , Uzbekistan, Tajikistan, Indonesia, Vietnam, Thailand, Myanmar etc.

9. How long will the turnkey project take?
About 1 year from designing the layout to finish installation and commissioning.
10. Which kind of after-sales service you can offer?
Except the regular service, we can also provide you know-how transfer, and dispatch our qualified engineers to help you run the factory up to 6-12 months.

11. What should we prepare for setting up IV plant basically?
Please prepare the land, building construction, water, electricity, etc.

12. What kind of certificate you have?
We have ISO, CE certificate, etc.