New Injectable Vial Dispensing Stoppering Capping Labeling and Packing Production Line
Product Description
Automatic Vial Filling & Capping Machine
Automatic Vial Filling & Capping Machine is specially designed for small-quantity filling, stopper pressing and seal capping in light chemical, foodstuff and other industries. It can finish the production process of a series of automatic steps--vial feeding, metering and filling, stopper pressing, seal cap feeding and capping, etc.
The whole machine is made of 304# stainless steel with strong resistance to corrosion. Due to PLC and HMI, it is easy and convenient to operate the machine. Besides, as the machine is driven by servo motor and vials are filled by peristaltic pump, the machine has high precision, fast speed and high output. The equi-index plate vial-feeding mechanism has high positioning accuracy. The loading quantity of peristaltic pump can be adjusted in a wide range. The components of drive system are processed with high-quality steel, of which the surface is treated to avoid blackening and the hardness is strengthened to improve the service life. In addition, the machine is equipped with the frame made of 304# stainless steel, and a protective cover composed of PC transparent boards.
Production Procedures:
1.The compact line realizes single linkage, continuous operation from washing, sterilizing& drying,filling& stoppering, and capping. The whole production process realizes cleaning operation; protects products from contamination, meets the GMP production standard.
2.The whole line adopts PLC total control, frequency converter, touch screen control technology, stable and reliable operation.
3.Each machine has a power-off restart data saving function.
4.Ultrasonic washing CIP station for the mesh belt of sterilizer.
5.No vial no filling, no vial no stopper supply, no vial no capping.
6.Automatically reject for the unqualified vials.
7.Machine adopts superior SS 316L for part in product contact with product/drugs design to ensure cleaning and no dead angles.
8.Industrial PC control with state of art features for Audit trail, data integrity, Graphical debugging and remote access.
Product Parameters
| Model |
Production line |
Suitable size |
Output(max) |
Power |
Net weight |
Overall size |
|
| BXKZ I |
CLQ 40 |
2.25 ml |
6000-12000 pcs/h |
69.8 KW |
7500 Kg |
9930×2500×2340 mm |
|
| |
RSM 620/44 |
|
|
|
|
|
|
| |
KGF 8 |
|
|
|
|
|
|
| BXKZ II |
CLQ 60 |
2.25 ml |
8000-18000 pcs/h |
85.8 KW |
8000 Kg |
10830×2500×2340 mm |
|
| |
RSM 620/60 |
|
|
|
|
|
|
| |
KGF10 |
|
|
|
|
|
|
| BXKZ III |
CLQ 80 |
2.25 ml |
10000-24000 pcs/h |
123.8 KW |
8100 Kg |
10830×2500×2340 mm |
|
Feature
1.The compact line realizes single linkage, continuous operation from washing, sterilizing & drying, filling & stoppering and capping. The whole production process realizes cleaning operation; protects products from contamination, meets the GMP production standard.
2.Full servo control.
3.Transparent self-lifting protective cover with humid air outlet, electric screw control, safe and easy to maintenance.
4.For customers' liquid medicine and filling accuracy requirements, the ceramic pump filling system is selected, which can effectively ensure the filling accuracy and can be flexibly switched.
5.The stoppering form of inserting while rotating can effectively ensure the stoppering effect.
6.Capping machine: No Vial - No Capping, No Stopper - No Capping, Vacuum absorb aluminum scrap device.
1. Where have you exported your equipment?
We've already exported to more than 45+ countries in Aisa, Europe, Middle East, Africa, South America,etc.
2. Can you arrange the visit to your user?
Yes. We can invite you to visit our turnkey projects in Indonesia, Vietnam, Uzbekistan, Tanzania etc.
3. Can you customize the machine according to our requirements?
Yes.
4. Is your equipment in accordance with GMP, FDA, WHO?
Yes, we will design and manufacture the equipment according to the requirement of GMP/FDA/WHO in your country.
5. What is your payment terms?
Generally, TT or irrevocable L/C at sight.
6. How about your after-sales service?
We will reply you within 24 hours by email or phone.
If we have local agent, we will arrange him to your site within 24 hours to assist you to shoot the problem.
7. How about the staff training?
Normally, we will train your staffs during the installation in your site; you are also welcome to send your staff train in our factory.
8. How many coutries have you done the Turnkey Project?
Russia, Nigeria, Tanzania, Ethiopia, Saudi Arabia , Uzbekistan, Tajikistan, Indonesia, Vietnam, Thailand, Myanmar etc.
9. How long will the turnkey project take?
About 1 year from designing the layout to finish installation and commissioning.
10. Which kind of after-sales service you can offer?
Except the regular service, we can also provide you know-how transfer, and dispatch our qualified engineers to help you run the factory up to 6-12 months.
11. What should we prepare for setting up IV plant basically?
Please prepare the land, building construction, water, electricity, etc.
12. What kind of certificate you have?
We have ISO, CE certificate, etc.
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