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Automatic PP bottle IV solution production line includes 3 set equipment, Preform/Hanger Injection machine, Bottle blowing machine, Washing-Filling-Sealing machine. The production line has the feature of automatic, humanized and intelligent with stable performance and quick and simple maintenance. High production efficiency and low production cost, with high quality product which is the best choice for IV solution plastic bottle.
Step 1
Bottle feeding station
It adopts direct link between conveying track and bottle feeding dial wheel, clamps the bottleneck to convey, with clean compressed air to accelerate the delivering, no scratching.
Step 2
Bottle ionic air washing station
The cleaning principle and process are: overturn the bottle; the suction pipe rises the cam to cover the bottle mouth; the ionic air pipe also rises to the bottle with the cam; the compressed air is blown into the blowing pipe to clean the bottle in the bottle;
And simultaneously suck the particles entrained in the airflow out of the bottle.
Step 3
Filling station
The washed plastic bottles are conveyed to filling station by manipulator, the filling nozzle trace plastic bottles for filling. The upper part of filling station is equipped with a constant-pressure liquid balance tank. When the liquid fills the balance tank and reaches to the setting level, the liquid feeding pneumatic diaphragm valve close.
Step 4
Hot melting sealing station
This station is mainly used to weld-sealing the cap of plastic infusion bottle after filling. It adopts double heating plates to heat caps and bottle ports separately, finish weld-sealing in non-contact hot-melt type. The heating temperature and time is adjustable.
Step 4
Step 5
Bottle outfeeding station
The sealed bottles are conveyed to bottle outputting track through bottle outputting station, and enter into the next process.
Advantages:
1.Servo drive and stable during high-speed movement, the positioning is accurate, durable, and the maintenance cost is low.
2.The cam clamping fingers without plastic scrap and powder to ensure product quality.
3.High production capacity: range from 4000-15000bottles per hour.
4.Closed integral chain structure, precise center distance, rings and other foreign objects cannot enter the chain, easy maintenance.
5.The sealing does not air leak, improve the blowing efficiency, shorten the bottle forming time.
Production Line Feature:
1.It can meet production of different size (100-1000ml).
2.It applied for both Standard PP bottle and Self-collapsed soft PP bottle.
3.Apply to different container shapes: round, oval, irregular, etc.
4.High production capacity: range from 4000-15000bottles per hour.
5.The wasted raw material for the production of one 500 ml PP bottle is equal to 0%.
Tech Parameters:
| Item | Machine model | |||||
| CPS 4 | CPS 6 | CPS 8 | CPS 10 | CPS 12 | ||
| Production capacity | 500ml | 4000 BPH | 6000 BPH | 8000 BPH | 10000 BPH | 12000 BPH |
| Max bottle height | mm | 240 | 230 | |||
| Max preform height(with neck) | mm | 120 | 95 | |||
| Compressed air (m³/min) | 8-10bar | 3 | 3 | 4.2 | 4.2 | 4.5 |
| 20bar | 2.5 | 2.5 | 4.5 | 6.0 | 10-12 | |
| Chilled Water(m³/h) | 10°C(pressure: 3.5-4bar)8HP | 4 | 4 | 7.87 | 7.87 | 8-10 |
| Cooling Water | 25°C(pressure: 2.5-3bar) | 6 | 10 | 8 | 8 | 8-10 |
| Weight | T | 7.5 | 11 | 13.5 | 14 | 15 |
| Machine size(with Preform loading) | (L×W×H)(MM) | 6500*4300*3500 | 8892*4800*3400 | 9450*4337*3400 | 10730x4337x3400 | 12960×5477×3715 |
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