Fully Automatic Prefilled Syringe Making Machine with High Speed and Quality
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Product Highlights
- High-Speed Production: Capacity ranges from 2,000 to 3,500 syringes per hour with 5 filling nozzles.
- Precision Filling System: Equipped with 4 sets of YASKAWA servo motors for accurate filling and plugging.
- Advanced Monitoring: Real-time monitoring of vacuum, nitrogen, and C/A pressure via SIEMENS touch screen.
- Premium Material Construction: Contact parts made of SUS 316L and medical silicon rubber; coated with SUS 304.
- Machine Vision Quality Control: Optional MVS system monitors plugging quality to ensure high acceptability.
- Versatile Liquid Handling: Suitable for normal liquids and transparent viscous liquids like ester acid.
- Comprehensive After-Sales: Includes field installation, commissioning, and training services.
- Customizable Engineering: Offers full customization, minor customization, and flexible options for designs.
Product Attributes
- Warranty
- 1 Year
- Applicable Industries
- Pharmaceutical &Medical
- Applicable Syringe Specifications
- 0.5-10ml
- Compressed Air
- 0.55-0.75MPa 15L/S
- Material of Machine
- Stainless Steel
- Capacity
- 2, 400-6, 00 Syringes/Hour
- Power Supply
- 3p 380V/220V 50-60Hz 3.5kw
- Nitrogen
- 1kg/Cm2, 0.1m3/Min 0.25
- Finished Dosage Form
- Liquid
- Certification
- CE, GMP, ISO
- Voltage
- 380V
- Computerized
- Computerized
- Customized
- Customized
- Condition
- New
- After-sales Service
- Field Installation, Commissioning and Training
- Transport Package
- Wooden Case
- Specification
- 3100*1600*1900 mm
- Trademark
- IVEN
- Origin
- China
- Production Capacity
- Customized
Product Images of Fully Automatic Prefilled Syringe Making Machine with High Speed and Quality
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Fully Automatic Prefilled Syringe Making Machine with High Speed and Quality -
Fully Automatic Prefilled Syringe Making Machine with High Speed and Quality -
Fully Automatic Prefilled Syringe Making Machine with High Speed and Quality -
Fully Automatic Prefilled Syringe Making Machine with High Speed and Quality -
Fully Automatic Prefilled Syringe Making Machine with High Speed and Quality -
Fully Automatic Prefilled Syringe Making Machine with High Speed and Quality -
Fully Automatic Prefilled Syringe Making Machine with High Speed and Quality
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Product Description
- Accurate filling, controlling bubble during plugging. Automatic operation with monitoring all the way. Beside normal liquid, also suitable for filling transparent viscous liquid like ester acid.
- 5 syno filling nozzle. 4 sets of servo motors(YASUKAWA, Japan) for accurate filling, plugging reliability and accurate row by row moving during filling operation.
- S/S rotating pump. Filling volume set-up and accuracy tuning are operated on touch-screen without any tool.
- SIEMENS color touch screen. Real time monitoring and display of each operating status, vacuum pressure, nitrogen pressure, C/A pressure, fault alarm with position indication, fault indication and record. Multi-languages display.
- Plugging quality is monitored with MVS(machine vision system), to ensure higher acceptability(Option).
- Process parameters can be timely printed, stored and retrievable.
- All contact parts are made of SUS 316L and medical silicon rubber. Machine is coated with SUS 304 and 6061 oxidated aluminum alloy.
Application
Prefill syringe filling and sealing machine is used to automatically pre-fill pre-sterilized syringe(SCF type) made by BD, BG and major Chinese supplier with the following processes: syringe nest-tub feeding, paper-cover opening/throwing, vacuum filling, vacuum plugging and nest-tub outfeeding.
Customer-designed is optional for other types of syringes.
Technical Parameters
| Production Capacity | 2000-3500Syringes/Hour |
| Filling Volume | 0.1-0.5ml,0.5-3ml, 3-10ml, 10-30ml |
| Filling Nozzle | 5 sets |
| X Travel Distance | 900mm |
| Printer | Hot-sensible printing, width 56mm, max.20 letters per line |
| Machine Vision System Resolution(Option) | 752*480dpi |
| Vacuum Level | 0- -98Kpa(0- -750mmHG) |
| Nitrogen | 1Kg/cm²,0.1m³/min, 0.25u |
| Compressed Air | 6Kg/cm²,0.35m²/min |
| Power Supply | 380V/220V, 50-60Hz, 5.5KW, 3P(Incl.vacuum pump) |
| Dimension | 3050 x 1600 x 1900MM(L x W x H) |
| Machine Weight | 950Kgs |
Turnkey Project for IV Solution Plant from A to Z
• Project Design
• Pharmaceutical Water Treatment
• Solution Preparation
• IV Solution Production Line
• Sterilization
• Inspections Packing
• Clean Room & HVAC
• Stability Chamber
• Laboratory Instruments
• Utilities
• Documentation & Qualification
• Installation, Commissioning, Training
• Service
About the Supplier
This supplier has been audited by SGS. Verify the report on the official SGS website with ID "QIP-ASR2442354". Items marked "
" are certified.
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Company Profile
Shanghai IVEN Pharmatech Engineering Co., Ltd., established in 2005, is a professional manufacture of the pharmaceutical machinery, also is a professional engineering company with rich experience in the pharmaceutical and medical industry. We've exported thousands of equipment to over 70 countries, provided more than 30 integrated solutions and turnkey projects for our customers from all over the world.
Our main products are:
Vacuum blood collection tube production line
I. V solution production line
Vial and ampoule production line
Prefilled syringe and cartridge production equipment
Oral liquid production line
Tablet and capsule production line
Automatic visual inspection machine
Automatic packing and logistic system,
Other medical and pharmaceutical customized machine
Our integrated solution service covers:
Pre-engineering consulting service
Production process design
Conceptual design and construction design
Equipment model selection and customization
Installation and commissioning
Validation of the equipment and process
Production technology transferring
Training for operators and so on.
"Create value for customers" is our everlasting pursuit and practical guidance. We are committed to providing high quality machinery, excellent professional service to our customers all over the world. We'll continuously do deep research and study on the development of pharmaceutical and medical industry, pay close attention to the safety production of medicine and medical products, improve our machinery and project quality unremittingly.
We sincerely looking forward to the win-win cooperation with every customer, grow with customers together and make unremitting efforts for human health.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- Room 308, No. 201, New Jinqiao Road, Shanghai, China
-
Plant Area
- 693 square meters
-
Number of Employees
- 57
-
Registered Capital
- 10,000,000 RMB
-
Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR, EXW
-
Average Lead Time
-
Peak Season Lead Time: one month, 1-3 months
Off Season Lead Time: one month, 1-3 months -
Nearest Port
- Shanghai Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 30
Our Production Capability & Technical Expertise
-
Main Products
- Filling Machine, Pharmaceutical Machine, Healthcare Machine, Water Treatment Machine, Oral Solid Dosage Machine, Pharma Turn-Key Project, Blood Collection Tube Machine
-
Production Lines
- 1
-
Production Machines
- Assembling Workshop
-
QA/QC inspectors
- 2 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Customization from Samples, Customization from Designs, Full Customization, Minor Customization, Flexible customization
-
R&D Engineers
- 5 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2005-12-19
-
Export Year
- 19 Years
-
Main Markets
- North America, Europe, Southeast Asia/ Mideast, Africa
-
Repeat Buyers Choice
- 30%~50%
-
Annual Export Revenue
- 17,599,276 USD
-
Number of Foreign Trading Staff
- 26
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- No
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- No
FAQ
- What is the production capacity of the machine?
- The machine has a production capacity of 2,000 to 3,500 syringes per hour.
- What types of liquids can this machine fill?
- It is suitable for normal liquids and transparent viscous liquids like ester acid.
- Is the machine customizable for different syringe types?
- Yes, customer-designed options are available for other types of syringes.
- What is the warranty period for this equipment?
- The machine comes with a 1-year warranty.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
- What are the payment terms accepted?
- Accepted payment terms include LC, T/T, D/P, PayPal, Western Union, and small-amount payments.
- What is the lead time for production?
- The lead time is one month to three months, depending on the season.
- Does the machine include a machine vision system?
- The machine vision system (MVS) is an optional feature for monitoring plugging quality.
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