High Quality Contracted Pharmaceutical EPC Turnkey Project /EPC Pharmaceutical Turnkey

Product Description

Customizable PP bottle Filling and Capping Production Line/ Pharmaceutical & Medical Fully Integrated Plant

SHANGHAI IVEN PHAMATECH is considered as leader for IV solution turnkey projects supplier. Complete facilities to produce IV Fluids and Parenteral Solutions in Large (LVP) volumes with capacities from 1500 up to 24.0000 pcs/h.
 

IVEN Pharmatech is the pioneer supplier of turnkey plants that provides integrated engineering solution for worldwide pharmaceutical factory such as IV solution, vaccine, oncology etc., in compliance with EU GMP, US FDA cGMP, PICS, and WHO GMP.
 

We provide the most reasonable project design, the high quality equipment and the customized service to different pharmaceutical and medical factories from A to Z for Non-PVC soft bag IV solution, PP bottle IV solution, Glass vial IV solution, Injectable Vial & Ampoule, Syrup, Tablets & Capsules, Vacuum blood collection tube etc.
 

 

Core description

SHANGHAI IVEN PHAMATECH is considered as leader for IV solution turnkey projects supplier

In our turnkey offers we usually exclude those items that can be procured locally at reasonable prices by the customer itself (like land, buildings, brick wall parts…).

IVEN besides can provide the Turnkey project also can help client for below work:

- Advanced Know How Transfer for additional Glass bottle IV solutions.

- Post-Start up assistance

- Raw Materials and Consumables

- Black Utilities

Model	Srd1a	Srd2a	Srd3a	Srd4a	Srd6a	Srd12a
Production capacity (500 ml)	900 bph	2000 bph	2800 bph	3600 bph	5000 bph	8000 bph
Power source	Ac 380v50 hz
Power(kw)	8	22	26	32	32	60
Compressed air pressure	Dry and oil-free compressed air pressure is≥0.6 mpa,the cleanness is 5 μm.The machine will automatically warn and stop when the pressure is too low
Compressed air consumption (/min)	1000	2000	2500	3000	4000	7000
Clean air pressure	The pressure of clean compressed air is≥0.4mpa,the cleanness is 0.22μm
Clean air consumption (l/min)	500	800	900	1000	1200	2000
Cooling water pressure	>0.5kgf/cm2(50kpa)
Cooling water consumption(Vh)	100	300	350	500	400	800
Nitrogen consumption	According to the customer's special requirements,can use the nitrogen to protect the machine,the pressure is≥0.6 mpa.The consumption is≤45 I/min
Running noise	<75 db
Room requirements	Environmenttemperature:≤26ºC;humidity:45%-65%,max.humidity≤85%
Overall size(m)	3.26*2.0* 2.1	4.72*2.6* 2.1	5.52*2.7* 2.1	6.92*2.7* 2.1	8.97*2.7* 2.25	8.97*4.65 *2.25
Weight(ton)	3	4	5	6	8	12

STANDARD IV SOLUTION PRODUCTS &TPN

• NaCl 0,18 - 2.7%
• Glucose 2,5 - 50%
• Sodium Lactate (Hartmanns's) Solution
• Ringer Lactate
• Water For injection
• Sterile Water for Irrigation
• Sodium Chloride 0.9% for irrigation
• Sodium Chloride
• Potassium Chloride 0.15 - 0.3% in Sodium Chloride 0.9%
• Potassium Chloride 0.15 - 0.3% in Glucose 5%

TPN (Total Parenteral Nutrition)

• Amino acids
• Fat Emulsion

SPECIAL SOLUTIONS

• Paracetamol
• Plasma Expanders
• Mannitol
• Lidocainje hydrochloride 0.4% and glucose 5%
• Sodium bicarbonate 1.26 - 4.2%
• Phosphate IV solution
• Metronidazole
• Ciprofloxacin
• Levofloxacin
• Fluconazol

FROM DESIGN TO VALIDATION, WE ARE ALWAYS CONSIDERATION FOR OUR CLIENT.

The standards of good manufacturing practice (cGMP) require special attention to risk assessment and verification procedures: "… it is requirement of good manufacturing identify the activities of validation necessary to demonstrate control critical aspects of particular operations. The significant changes made to installations, equipment and processes, which may affect product quality, should be validated. A procedure for risk assessment should be used to determine the scope and extent of validation." The Validation Master Plan serves to make sure that all equipment, procedures, that may affect the quality or integrity or effectiveness of the product, are validated; it contains the general principles which comply during the validation task, and plans activities to be carried out for this purpose.
 

IVEN TURNKEY FOR IV FLUIDS AND PARENTERAL SOLUTIONS / STANDARD STEPS

√ Basic Engineering √ Detailed Engineering √ Design Qualification √ Inlet Water Pretreatment Plant √ Pharmaceutical Water Systems (Softened, Purified and Distilled Water) √ Pharmaceutical Processing and Solution Preparation Systems √ Pharmaceutical Bottle washing, Filling, Inspecting, Packaging lines √ Clean Rooms √ Epoxy coating of the floors/PVC floor √ HVAC and air treatment plant √ Autoclave √ Pure Steam Generator and PS circuit √ Laboratories of Analysis (Microbiological / Chemical) √ Site Master Plan √ Validation Master Plan √ Installation √ Training √ Start up √ Technical Files & Documentation √ IQ/OQ √ PQ Protocols √ Validation at Site √ Standard Operating Procedures √ Initial Know How Transfer √ GMP preAudit √ Spareparts for years

IVEN Oversea Turnkey Projects

Till now, we've already provided hundreds sets of pharmaceutical equipment and medical equipment to more than 40 countries. Meanwhile, we helped our customers to built the pharmaceutical and medical plant with turnkey projects in Russia, Uzbekistan, Tajikistan, Indonesia, Thailand, Saudi, Iraq, Nigeria, Uganda etc.  All these projects won our customers and their government high comments.

IVEN profession and experience can help you finish whole IV solution turnkey plant in the shortest time and avoid all kinds of potential risks:

IVEN oversea pharmaceutical turnkey plants customers:

Meanwhile, we helped our customers to built 20+ pharmaceutical and medical turnkey plants in Russia, Uzbekistan, Tajikistan, Indonesia, Thailand, Saudi, Iraq, Nigeria, Uganda, Tanzania, Ethiopia, Myanmar etc, mainly for IV solution, injectable vials and ampoules. All these projects won our customers and their government high comments.

We also exported our IV solution production line to Germany.

Company Profile