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At present, the first generation of all glass syringe has been less used. The second generation disposable sterile plastic syringe is widely used in the world. Although it has the advantages of low cost and convenient use, it also has its own defects, such as acid and alkali resistance, recycling and environmental pollution. Therefore, developed countries and regions have gradually promoted the use of the third generation of pre filled syringes. A kind of the pre filling syringe has the functions of storing medicine and ordinary injection at the same time, and uses the materials with good compatibility and stability. It is not only safe and reliable, but also reduces the labor and cost from production to use to the greatest extent compared with the traditional "medicine bottle + syringe", which brings many advantages to pharmaceutical enterprises and clinical use. At present, more and more pharmaceutical enterprises have adopted and applied in clinical practice. In the next few years, it will become the main packaging method of drugs, and gradually replace the status of ordinary syringes.
(1)injection use: take out the prefilled syringe supplied by pharmaceutical enterprises, remove the packaging and inject directly. The injection method is the same as that of ordinary syringe.
(2)After removing the packaging, the matching flushing needle is installed on the cone head, and the washing in surgical operation can be carried out.
There are different types of prefilled syringe machine from IVEN Pharmatech, the prefilled syringe machines identified by the production process and capacity .
Prefilled syringe feeding before filling can be done by both automatic way and manual way.
After the prefilled syringe fed into machine, it is filling and sealing , then the prefilled syringe also could be light inspected and labelled online, by which the automatic plungering is followed. Until now the prefilled syringe can be delivered into sterilization and blister packing machine and cartoning machine for further packing .
The main capacities of the prefilled syringe is 300pcs/hr and 3000pcs/hr.
The prefilled syringe machine could produce the syringe volumes like 0.5ml/1ml/2ml/3ml/5ml/10ml/20ml etc.
Introduction of product advantages
The prefilled syringe machine is compatible to the presterilized syringes, and all customized products. It is equipped with Germany original high precision linear rail and free of maintenance. Driven with 2 sets of servo motors made by Japan YASUKAWA.
Vacuum plugging , avoiding micro particles from the friction if vibrator is used for rubber stoppers.Vacuum sensors also sourced from Japaness brand. Vacuuming is adjustable in stepless way.
Print-out of process parameters, original data is stored.
All contact parts material is AISI 316L and pharmaceutical silicon rubber.
Touch screen displaying all working status includingreal time vacuum pressure, nitrogen pressure , air pressure, multi languages are available.
AISI 316L or high precision ceramic rotation pistion pumps are driven with servo motors. Only set-up on touch screen for automatic accurate correction. Each piston pump can be tuned without any tool.
| Name | Specification |
| Production capacity | 2000-3500 syringes/hour |
| Filling volume | 0.1-0.5ml.0.5-3ml.3-10ml.10-30 ml |
| Filling nozzle | 5 |
| X travel distance | 900 mm |
| Printer | Hot-sensible printing.width 56 mm.max.20 letters per line |
| Machine vision system resolution option) | 752*480 |
| Vacuum level | 0.98 koa (0-750 mmhg) |
| Nitrogen | 1 kg/cm².0.1 m³/min.0.25 u |
| Compressed air | 6 kg/cm2,0.35m²/min |
| Power supply | Ac 380v 50 hz |
| Dimension (l*w*h) | 3050*1600*1900 mm |
| Machine weight | 950 kg |
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