Pharmaceutical & Medical Machine/Servo-driven Blister Packaging Line with Good Service
- The formed heating plate is automatically closed and opened, and can be started after the heating plate is put down, limiting the waste of materials to the range of one version.
- Cylinder heat sealing, and the anilox roller is automatically increased by the cylinder when the machine is stopped. It eliminates the deformation of blister caused by thermal radiation during stay, facilitates the cleaning of anilox roller, plays a buffer role in overpressure, and is conducive to prolonging the service life of machine.
- Rolling heat sealing, the bubble cover is loaded with tablets and aluminum foil through two rollers together, the two rollers contact into a line, the contact area is small and the relative pressure is large, so that the heat sealing is more thorough. The contact area is small and the heating time is short, which makes the speed of the whole machine faster, which is one of the advantages of the heat sealing of the collection drum. The heat sealing roller is equipped with a constant temperature heating rod, which is used to heat the heat sealing roller. The heating rod is controlled by the automatic temperature control system so that the constant temperature error is only one time. The aluminum roller mold will be heated in contact with the heat sealing roller for a long time, and air cooling is adopted to avoid the leakage phenomenon of previous water cooling.
- Automatic alarm and shutdown of PVC completion and fragment, and emergency stop safety device are equipped at the same time, which improves the safety of operators in debugging and changing models.
- Batch number, a variety of fonts are optional for you to buy, the number of batch numbers designed by the machine mostly meets the needs of customers, the words typed by the strength ambassador are clearer, and the roller machine is synchronized to make the position of batch number more accurate.
- All parts and charging hoppers in contact with drugs are made of 304 or 316 stainless steel and non-toxic materials, which meet the requirements of "GMP".
- The rotation angle of the stepping die behind the servo stepping die blowing (that is, the length of the brought bubble) is consistent with the rotation angle of the stepping die above the die (the length of the bubble transferred to the die), achieving section synchronization. The wrong version slitting changes the longitudinal waste edge into 1 mm, which can save more than 440,000 RMB of materials according to the production of 8 hours and 2 shifts per day for one year. The slitted version is orderly sucked into two rows of conveyor belts by the rotary suction plate device, and the blister plate is transmitted to the cartoner bin, which facilitates the lower cartoning process.
- The heat sealing roller will automatically mention that the high position is detached from the mold, and will not drop in case of sudden power failure and gas failure; the hot steel station will also automatically detach the hot plate and PVC to avoid scalding the drug.
- Machine protection device:
- In case of lack of PVC and aluminum foil, the machine will stop automatically.
- In case of lack of drugs, the machine will automatically alarm.
- Insufficient air pressure, automatic alarm and shutdown of the machine.
- No matter which temperature exceeds the limit temperature, the machine will automatically cut off the heating system and protect the electronic control system from damage.
- The PLC system has helpful information to make your operation more handy.
The above fault occurrence touch screen will display the fault situation and fault point, so that you can easily troubleshoot the fault.
Technology Parameters:
| 1 |
Punch frequency (time/min)
Частота перфорации (раз / мин) |
80-120 раз/мин |
| 2 |
Capacity (blisters/time)
Производительность (блистер/раз) |
4 blisters/time |
| 3 |
Max forming area(mm)
Максимальный размер формования (мм) |
230mm ×260 mm (L × W) |
| 4 |
Max forming area depth (mm)
Максимальная глубина области формования (мм) |
16 mm |
| 5 |
Stroke(mm)
Ход (мм) |
Stamping: 20-140 mm
molding: 150-250mm |
| 6 |
Standard blister (mm)
Стандартный блистер (мм) |
Standard: 80 × 57 mm (can be designed according to user requirements) |
| 7 |
Particles per Edition
Кол-во таблеток/капсул в КЯУ(шт) |
Capsules: 10 capsules (No. 0, No. 1), 12 capsules (No. 1, No. 2, No. 3)
Tablet: 1-20 count (profile: special design) |
| 8 |
Packaging material
Упаковочный материал |
Non-toxic PVC disk: 0.15-0.5 × 270 mm
Coated PTP Foil: 0.02-0.035 × 270 mm
Dialysis paper: 50-100g × 270 mm
Aperture of reels: 70-76 mm
Maximum width 270 mm |
| 9 |
Total power supply
Общая мощность |
20KW |
| 10 |
Main motor
Мощность главного двигателя (кВт) |
3.2KW |
| 11 |
Supply voltage
Напряжение питания |
270/200V 50HZ |
| 12 |
Air supply condition
Сжатый воздух |
Consumption: 0.2 m3/min (self-provided),
pressure: 0.4-0.6MPA |
| 13 |
Mold Cooling
Охлаждение формы |
Heat-sealed anilox roller: water-cooled (consumption 60L/H)
Heat seal drum: air-cooled (the machine has its own air-cooling device) |
| 14 |
Noise
Шум |
Test at 1m distance from equipment: < 75dB (A) |
| 15 |
Overall dimension
Габарит |
4050 × 120 × 1970 mm (L × W × H) |
| 16 |
Weight of complete machine
Вес |
3200Kg |
Main advantages
1. Quick mold change
The mold is guided by a T-slot, and the adjustable handle is quickly locked without the need for any tools such as a wrench. The complete set of dies including molding, heat sealing, batch number, mechanical molding, secondary heat sealing, die can be completed within thirty minutes, and the parallelism between dies is automatically aligned without adjustment.
B. Push-pull rapid heat transfer sealing die /Двухтактная уплотнительная головка для быстрой теплопередачи
Loosen the nut pointed by the arrow, put the heat seal roller on, and retighten the nut by hand to complete the removal and installation of the heat seal mold for 1 minute.
C. Drawer type quick batch number change
The complete set of molds (including die) all the station mould frames are fast changing structural design.
IVEN Can Do !
IVEN provides integrated engineering solution for worldwide pharmaceutical and medical factory include the clean room, auto-control and monitoring system, pharmaceutical water treatment system, solution preparing and conveying system, filling and packing system, automatic logistics system, quality control system and central laboratory and etc. According to the pharmaceutical industry's regulatory requirements of different countries and customer's individual demand, IVEN carefully customizes engineering solutions of turnkey projects and helps customers to win the target markets, IVEN creates value to customers.
Turnkey Project for IV Solution Plant from A to Z
• Project Design
• Pharmaceutical Water Treatment
• Solution Preparation
• IV Solution Production Line
• Sterilization
• Inspections Packing
• Clean Room & HVAC
• Stability Chamber
• Laboratory Instruments
• Utilities
• Documentation & Qualification
• Installation, Commissioning, Training
• Service
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