High Precision Non-PVC IV Solution Pouch Filling Sealing and Packing Machine/Non-PVC IV Bag Manufacturing Line with Controlled Environment

Product Description

High Precision Non-PVC IV Solution Pouch Filling Sealing and Packing Machine/
Non-PVC IV Bag Manufacturing Line with Controlled Environment

Product Description

Non-PVC soft bag IV solution production line is the latest production line with most advanced technology. It can automatically finish film feeding, printing, bag making, filling and sealing in one machine. It can be applied to 50-5000ml Non-PVC soft bag for general solution, special solution, dialysis solution, parenteral nutrition, antibiotics, irrigation and disinfectant solution etc.
It can supply you different PP bag design with single boat type port, single/double hard ports, double soft tube ports etc.
 

Application

It can be applied to 50-5000ml Non-PVC soft bag for general solution, special solution, dialysis solution, parenteral nutrition, antibiotics, irrigation and disinfectant solution etc.
 

Main Features:
1.100% film utilization: No waste edge between bags, reducing both material and energy consumption.
2.Reliable heating and welding system: Leakage rate less than 0.03%.
3.Quick changeover: 0.5-1 hour to switch from one size to another. 
4.Compact structure, reduce 1/3 length of the machine, save room space and running cost.
5.Stable running and transmission system: only need 1 control system, 1 HMI and 1 operator.
6.Safe filling nozzle: No solution overflows, no particles generation.
7.Auto detection and faulty rejection system.

Film Feeding, Printing

It can automatically feed film to the printing and forming station, the film roll is fixed by easy operated cylinder clamps. The fixation doesn't need any tools and manual labor.

 

 

Film Stretching and Opening

This station adopts mechanical film-open plate. The opening of film is 100% guaranteed. Any other film opening method doesn't have a guarantee of 100%, but also the system is far more complicated.

 

Bag Forming

Peripheral welding with bilaterally open moulds structure, up and down moulds are opened bilaterally and equipped with cooling plate, to heat both moulds to the same temperature up to 140ºC and above. No film over-baked during bag forming or machine stopping. Improve the product welding quality and save more film.

 

1st & 2nd Ports Heat Seal Welding

Because of the different material and thickness between the boat type ports and the film, it adopts 2 pre-heating, 2 heat seal welding and 1 cool welding,to enable it to suit with different plastic material and film, bring the user more selection, higher welding quality, low leakage rate within 0.3‰.

 

Filling

Adopt the E + H mass flowmeter measurement and high-pressure filling system. High filling accuracy, no bag and no qualified bag, no filling.

 

Sealing

Each welding end shield use separate cylinder driving, and drive unit is hidden in the base, guide use linear bearing, without any mark and particles, ensure product transparent degree.

 

Bag Outputting Station

The finished products will be outputted through conveying belt to the next procedure.

 

Our Advantages

1. One production line can make 2 different types of bags with single or double hard ports.2. Compact structure, smaller occupying space.
3. PLC, powerful function, perfect performance and intelligent control.
4. Touch screen in multiple languages(Chinese, English, Spanish, Russian etc.); various data can be adjusted for welding, printing, filling, CIP and SIP like temperature, time, pressure etc, also can be printed out as required.
5. The main drive combined by the imported servo motor with synchronous belt, accurate position.
6. Non-contact hot sealing to avoid contamination and leakage, empty the air before sealing.
7. Advanced mass flow meter gives precise filling, volume can be adjusted easily by man-machine interface.
8. Centralized air intake and exhaust, less pollution, lower noise, reliable and nice structure.
9. The machine alarms when parameters value exceeds what has been setup.
10.The program can search and display the faulty points on the touch screen immediately when problems happened.
11. Strong memory. Actual welding and filling parameters can be stored, when switch to different films and liquids, parameters stored can be used directly without resetting.
12. Special CIP and SIP to save cleaning time and ensure good sterilization.
13. Parameters setting with self-protection, data can be simply used by touch screen, pre-set maximum and minimum value to avoid artificial fault.
14. Specification of 100/250/500/1000ml etc. , only need to change mould and printing panel to switch to different specs, easily, quickly.

Product Parameters

Item		Main Content
Model		SRD1A	SRD2A	SRS2A	SRD3A	SRD4A	SRS4A	SRD6A	SRD12A
Actual Production Capacity	100ML	1000	2200	2200	3200	4000	4000	5500	10000
	250ML	1000	2200	2200	3200	4000	4000	5500	10000
	500ML	900	2000	2000	2800	3600	3600	5000	8000
	1000ML	800	1600	1600	2200	3000	3000	4500	7500
Power Source		3 Phase 380V 50Hz
Power		8KW	22KW	22KW	26KW	32KW	28KW	32KW	60KW
Compressed Air Pressure		Dry and oil-free compressed air, the cleaness is 5um,the pressure is over 0.6Mpa.The machine will automatically warn and stop when the pressure is too low
Compressed Air Consumption		1000L/mim	2000L/mim	2200L/mim	2500L/mim	3000L/mim	3800L/mim	4000L/mim	7000L/mim
Clean Air Pressure		The pressure of clean compressed air is over 0.4Mpa, the cleaness is 0.22um
Clean Air Consumption		500L/min	800L/min	600L/min	900L/min	1000L/min	1000L/min	1200L/min	2000L/min
Cooling Water Pressure		>0.5kgf/cm2 (50kpa)
Cooling Water Consumption		100L/H	300L/H	100L/H	350L/H	500L/H	250L/H	400L/H	800L/H
Nitrogen Consumption		According to the customer's special requirements, we can use the nitrogen to protect the machine, the pressure is 0.6Mpa. The consumption is less than 45L/min
Running Noise		<75dB
Room requirements		Temperature of the environment should ≤26ºC, the humidity: 45%-65%, Max. humidity should less than 85%
Overall Size		3.26x2.0x2.1m	4.72x2.6x2.1m	8x2.97x2.1m	5.52x2.7x2.1m	6.92x2.6x2.1m	11.8x2.97x2.1m	8.97x2.7x2.25m	8.97x4.65x2.25m
Weight		3T	4T	6T	5T	6T	10T	8T	12T

 

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