Blood Collection Tube (BCT) Combination Assembly Line

Product Description

Blood Collection Tube (BCT) Combination Assembly Line
 

Product Description

The blood collection tube production line includes tube labeling, tube loading, reagent dosing, drying, stoppering& capping, vacuuming,tray loading, etc. Easy & safe operation with individual PLC & HMl control, only 2-3workers can run the whole line well. Compared with other manufacturers,our equipment has unique features,including smaller overall dimension, higher automation & stability, lower fault rate and maintenance cost, etc.
 

 

Our Advantages

IVEN Blood Collection Tube Production Line Advantages

1. High capacity 15000-18000pcs/hour.
2. High automation, reasonable operation process and optimization of integration, 2-3 skilled operators can manage the whole production line smoothly from tube loading to finished product outputting.
3. Suitable for vacuum and non-vacuum blood collection tube ,and we can customized for customer share use in one line.
4. Intelligent & Humanized Operation System. Humanized design for each station , PLC +HMI control.
5. Blood collection tube production line whole line have process quality control. Multi-aspect detection, such as the reversed tubes, missing tubes, dosing, drying tem­perature, cap in position, foam tray loading etc. Ensures the high qualified rate.
6. Three Dosing System. Accurate dosing, 3 sets dosing system which can meet different additives/reagents production requirements.
7. Advanced Interlaced Tray Loading Technology. Newest technology with the function of interlaced loading and distance adjusting automatically. Applied to both type of the rectangular and interlaced foam tray.
8. High Vacuuming Qualified Rate. With unique design of spring-type tube racks. The vacuum degree can be set on touch screen easily and accurately, the correspond­ing vacuum degree can be automatically set according to the altitude of user's region.
9. High Quality Structure: Main body adopt high quality steel for weight bearing, surface and frame adopt the high quality stainless steel for easier cleaning. Meet GMP standard.

   Detailed Photos

    

★High automation,reasonable operation process and optimization of integration,2-3 skilled operators can manage the whole production line smoothly from tube loading to finished product outputting.
 

★Multi-aspect detection, such as the reversed tubes, missing tubes, dosing, drying temperature, cap in position,foam tray loading, etc.
 

 

★High vacuuming qualified rate.With unique design of spring-type tube racks, the vacuum degree can be set on touch screen easily and accurately, the corresponding vacuum degree can be automatically set according to the altitude of user's region.
 

 

★High quality structure: main body adopts high quality steel for weight bearing, surface and frame adopt the high quality stainless steel for easier cleaning, which meets GMP standard.
 

 

 

Features:

1. High degree of automation -- fully automatic assembly operation, reasonable optimization and integration of operation process, automatic capping to finished product output. The whole production line only needs 1-2 skilled operators to meet the production requirements;
2. High cost performance, mobility and marriage rate of equipment -- modular design, compact structure, and can be automatically assembled according to the actual production needs of customers.
3. High degree of human-machine dialogue -- humanized station design, humanized human-machine interface program design, display multi-function alarm and auxiliary troubleshooting;
4. Process control, quality control - material shortage detection, dosing action detection, drying temperature detection, cap in place detection, missing cap detection and other detection, etc. Each process is tested and controlled, high qualified rate;
5. The dosing system is precise in dosing, and dosing the corresponding products in a targeted manner. The atomizing and dosing station is equipped with ultrasonic automatic cleaning nozzle function.
6. Ultrasonic automatic cleaning nozzle, and designed with a drying function, you can set the cleaning frequency according to process requirements, no need to clean the nozzle manually. (Atomizing and dosing station)
7. SUS304 material sheet metal, frame and door sheet adopt nano processing, steel structure frame, high rigidity and shock absorption welded steel structure frame.

Product Parameters

Configuration Description

Technical Parameters

Applicable Tube Size	Φ13*75/100mm;  Φ16*100mm
Working Speed	15000-18000pcs/hour
Dosing Method and Accuracy	Anticoagulant: 5 dosing nozzles FMI metering pump, error tolerances±5% based on 20μL Coagulant: 5 dosing nozzles precise ceramic injection pump, error tolerance±6% based on 20μL Sodium Citrate: 5 dosing nozzles precise ceramic injection pump, error tolerance±5% based on 100μL
Drying Method	PTC heating with high pressure fan.
Cap Specification	Downward type or upward type cap according to customer's requirements.
Applicable Foam Tray	Interlaced type or rectangular type foam tray.
Power	380V/50HZ, 19KW
Compressed Air	Clean Compressed Air Pressure 0.6-0.8Mpa
Space Occupation	9300*1200 (+1200) *2000 mm (L*W*H)
*** Note: As products are constantly updated, please contact us for latest specifications. ***

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