Automated Sterile Injectable Glass Bottle Filling and Capping Machinery ISO

Product Description

Normal Saline Glass Bottle IV Solution Liquid Filling Machine Production Line
 

Glass bottle IV solution production line is mainly used for IV solution glass bottle of 50-500ml washing, depyrogenation, filling and stoppering, capping. It can be used for the production of glucose, antibiotic, amino acid, fat emulsion, nutrient solution and biological agents and other liquid etc.

Main Feature:
1.New design for washing machine, rough cleaning adopts the same direction for bottle input and output, saving operators and machine space.
2.Bottle output from rough and fine washing machine adopts twice bottle receiving, avoiding bottle reversal and broken.
3.Bottle washing machine uses intermittent rinsing, avoiding cross contamination caused by continuous rinsing.
4.Bottle input adopts the combination of bottle hook and guide plate, making the bottle input reliable and no bottle reversal.
5.Washing water can be recycled and filtered, reduce water consumption
6.Customization filling method for different products, like Peristaltic Pump, Ceramic Pump, Stainless Steel Pump can optional.
7.During filling process, no mandatory friction of mechanical parts, not produce particulate pollution, compliant with GMP requirements. 
8.Adopts the quick equipped filling head design, the filling heads is easy in disassembly and assembly (Only need to loose the two M6 bolts) 
It can realize CIP/SIP on line.
9.Easy operation, a II settings can be set directly from Man-machine interface. Electronic control system adopts advanced PLC technology and microcomputer tuner to adjust speed. Start and stop smoothly, easy for changing specification parts.
10.By vacuum stoppering and mechanical positioning, only when the stoppers is in the accurate place it can go to the stoppering station, high qualified rate. 
11.There is nitrogen protection in the delivering dial wheel between the wheel of the nitrogen filling and the wheel of the stoppering station. The nitrogen filling adopts the insert bottle filling methods; maximum ensures residual oxygen of the nitrogen filling products.
12.Low residual oxygen after vacuuming and stoppering. (ensures less than 0.6%).

 

Note:

1. In the table, the capacity is inversely proportional to the bottle size, that is the size much bigger the capacity is much lower, the specific is correct based on the tender documents.

2. In the table, the outer dimension can be made according to the workshop size ( that is to change the place style of the washing machine).

 

Advantages:

1.Separate pipeline for cleaning medium, no cross-contamination, according to GMP requirements.
2.Filling head synchronously tracks filling, high filling accuracy.
3.Adopt full servo drive system, no mechanical transmission.
4.Nitrogen charging function can be configured (before filling, during filling, after filling).
5.Quick changeover time for different bottle size.

Technical Specifications:

Filling, Nitrogen Charging, Stoppering Machine

Model	Bp50-120	Bp50-200	Bp50-300	Bp50-600
Production capacity (500 ml)	80-120 bpm	120-200 bpm	200-300 bpm	300-600 bpm
Applicable bottle size (ml)	50, 100, 250, 500,1000
Electric capacity (kw)	35	37	45	55
Compressed air consumption (0.6 mpa)	4 m³/h	5 m³/h	6 m³/h	7 m³/h
Water consumption	Tap water: 200 ml/bottle, purified water: 80 ml/bottle, injection water: 120 ml/bottle
Machine size (m)	17.8*6*2.3	19*6*2.3	24*7*2.3	24*7*2.3

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